25 bag ground mounted dust collector for cement silo – Pulse Jet Type
Product Overview
The 25 bag ground mounted dust collector for cement silo – Pulse Jet Type from R.A. Enterprises, Pune, Maharashtra is designed for efficient industrial dust extraction from cement silos, fly ash silos, RMC plants, concrete batching plants, cement unloading systems and compatible bulk-powder handling applications.
The system incorporates 25 high-efficiency pleated cartridge filter elements, an integrated bottom dust collection hopper, a top-mounted industrial suction blower and an automatic compressed-air pulse jet filter cleaning system. The ground-mounted arrangement provides convenient access for inspection, filter replacement and routine maintenance.
The dust collector can be connected to silos, screw conveyors, cement unloading points and material-transfer locations using suitable ducting and suction connections. Final airflow, blower capacity, filtration area and duct sizing should be selected according to dust loading, number of suction points, plant layout and operating conditions.
Cleaning System:
Automatic compressed-air pulse jet filter cleaning using an air receiver tank,
solenoid-operated pulse valves and compressed-air manifold.
The top-mounted blower creates suction and discharges filtered clean air;
it is not used for cleaning the filter elements.
Technical Specifications
Construction:
- Model: Ground Mounted Dust Collector – 25 Filter Configuration
- Ground mounted pulse jet industrial dust collector
- Heavy-duty MS fabricated construction
- Industrial corrosion-resistant painted / powder-coated finish
- Integrated bottom hopper for collected dust
- Top-mounted industrial suction / exhaust blower
- Separate compressed-air pulse jet filter cleaning system
- Ground-level installation for convenient inspection and maintenance
- Suitable for cement, fly ash and compatible fine dry powders
- Suitable for centralized industrial dust collection arrangements
Filter System:
- 25 high-efficiency pleated cartridge filter elements
- Polyester Spunbond filter media
- Anti-static filter media option as per application
- PTFE-treated filter media option as per requirement
- Reference filtration efficiency: up to 99%
- Total filtration area: approximately 35–50 m² depending on filter media and configuration
- Automatic compressed-air pulse jet cleaning system
- Compressed-air receiver tank
- Solenoid-operated pulse valves
- Compressed-air manifold / blow pipe arrangement
- Easy filter inspection, servicing and replacement
Pulse Jet Cleaning System:
- Compressed-air receiver tank for pulse cleaning
- Solenoid-operated pulse valves
- Compressed-air manifold / blow pipes
- Sequential pulse cleaning of filter elements
- Short compressed-air pulses remove accumulated dust from filter surfaces
- Dislodged dust falls directly into the integrated bottom hopper
- Automatic cleaning arrangement suitable for industrial operation
Blower Motor – Top Mounted:
- Blower Function: Suction / negative-pressure generation and clean-air discharge
- Reference Motor Power: Approx. 3.2 kW
- Motor Speed: Approx. 2800–3000 RPM
- Power Supply: 415 V, 3 Phase, 50 Hz
- Protection Class: IP55 / IP65 depending on selected motor
- Motor Type: TEFC Industrial Motor
- Designed for high-suction industrial dust extraction duty
Operating Principle:
The top-mounted industrial suction blower creates negative pressure inside the dust collector and draws dust-laden air from the connected cement silo, fly ash silo, unloading point, screw conveyor or material-transfer location into the filter chamber.
Dust particles are captured on the surface of the 25 pleated cartridge filter elements. Filtered air passes through the filter elements into the clean-air chamber and is discharged to atmosphere through the top-mounted suction blower.
Accumulated dust is periodically removed from the filter elements using the compressed-air pulse jet cleaning system. Compressed air stored inside the receiver tank is released through solenoid-operated pulse valves and the air manifold in short, controlled pulses.
The pulse action dislodges accumulated dust from the filter surface and allows the material to fall into the integrated bottom hopper. Collected dust can then be discharged manually or through a suitable butterfly valve, rotary valve or other discharge arrangement depending on the application.
Key Features
- 25-filter high-capacity industrial dust collection system
- Automatic compressed-air pulse jet filter cleaning
- Air receiver tank with solenoid-operated pulse valves
- Compressed-air manifold for sequential filter cleaning
- Top-mounted industrial suction blower
- Large filtration area for higher dust-handling requirements
- Strong suction and effective dust recovery
- Heavy-duty ground-mounted construction
- Ground-level access for convenient maintenance
- Integrated bottom dust collection hopper
- Easy cartridge filter inspection and replacement
- Suitable for continuous / intermittent industrial dust collection duty
- Customizable inlet, outlet and ducting arrangements
- Suitable for centralized dust collection systems
Applications
- Cement Silo Dust Collection
- Fly Ash Silo Dust Collection
- Ready-Mix Concrete (RMC) Plants
- Concrete Batching Plants
- Cement Bulker Unloading Systems
- Cement Transfer Points
- Screw Conveyor Feeding Systems
- Fly Ash Handling Systems
- Bulk Powder Handling Plants
- Dry Mortar Plants
- Limestone Powder Handling
- Mineral Powder Processing Plants
- Industrial Bulk Powder Handling Systems
- Centralized Dust Collection Systems
- Conveyor & Material Transfer Point Dust Extraction
Benefits
- Helps control airborne dust during cement and powder handling
- 25-filter configuration provides higher filtration capacity
- Automatic pulse jet cleaning helps maintain filter performance
- Suitable for higher dust-loading industrial applications
- Ground-level installation simplifies inspection and maintenance
- Helps reduce material loss during transfer and unloading
- Improves cleanliness around silos and batching plants
- Easy filter access helps reduce routine maintenance time
- Suitable for centralized dust collection arrangements
- Can be customized according to plant layout and operating requirements
Why Choose R.A. Enterprises?
- 25 Filter Ground Mounted Pulse Jet Dust Collector manufacturer in Pune, Maharashtra
- Manufacturer of industrial silo dust collection systems
- Dust collectors for cement silos, fly ash silos and RMC plants
- 14 Filter, 25 Filter, 36 Filter and customized dust collector configurations
- Pulse jet cleaning systems with air receiver, solenoid valves and manifold
- Customized filtration, hopper and duct connection arrangements
- Industrial fabrication and bulk material handling expertise
- Dust collector filter elements and silo accessories available
- Technical support for dust collector selection and integration
- Supply support for industrial projects across India
Note: Filtration area, blower motor power, airflow, filter media, compressed-air pressure, pulse timing, duct size, connection sizes and overall equipment dimensions may vary according to dust characteristics, filling rate, plant layout and operating conditions. Final technical specifications should be confirmed in the approved quotation or technical datasheet.
Technical Specification – 25 Filter Ground Mounted Pulse Jet Dust Collector
| Parameter | Technical Specification |
|---|---|
| Product Name | 25 Filter Ground Mounted Pulse Jet Dust Collector |
| Model / Configuration | 25 Filter Configuration |
| Dust Collector Type | Ground Mounted Pulse Jet Dust Collector |
| Installation Type | Ground Mounted |
| Typical Application | Cement, Fly Ash & Compatible Fine Dry Powders |
| Dust Collector Body | Heavy-Duty MS Fabricated Construction |
| Surface Finish | Industrial Corrosion-Resistant Paint / Powder-Coated Finish as Required |
| Dust Collection Arrangement | Integrated Bottom Hopper |
| Number of Filter Elements | 25 Nos. |
| Filter Type | Pleated Cartridge Filter Elements |
| Filter Media | Polyester Spunbond |
| Optional Filter Media | Anti-Static / PTFE-Treated – As per Application |
| Total Filtration Area | Approx. 35–50 m² – Depending on Filter Media & Configuration |
| Reference Filtration Efficiency | Up to 99% – Subject to Filter Media, Dust Characteristics & Operating Conditions |
| Filter Cleaning System | Automatic Compressed-Air Pulse Jet Cleaning System |
| Compressed-Air Receiver | Air Receiver Tank for Pulse Jet Cleaning |
| Pulse Valves | Solenoid-Operated Pulse Valves |
| Cleaning Manifold | Compressed-Air Manifold / Blow Pipe Arrangement |
| Cleaning Method | Sequential Short-Duration Compressed-Air Pulses |
| Compressed Air Requirement | Required for Pulse Jet Filter Cleaning |
| Blower Function | Suction / Negative-Pressure Generation and Clean-Air Discharge |
| Blower Arrangement | Top Mounted Industrial Suction Blower |
| Reference Blower Motor Power | Approx. 3.2 kW |
| Motor Speed | Approx. 2800–3000 RPM |
| Power Supply | 415 V, 3 Phase, 50 Hz |
| Motor Type | TEFC Industrial Motor |
| Motor Protection | IP55 / IP65 – As per Selected Motor |
| Filter Access | Easy Access for Inspection, Cleaning & Replacement |
| Dust Discharge | Bottom Hopper – Manual / Discharge Valve Arrangement |
| Inlet Connection | Customized as per Ducting & Plant Layout |
| Clean Air Outlet | Through Top-Mounted Suction Blower |
| Operating Mode | Continuous / Intermittent Industrial Duty |
| Typical Installation | Silo Venting / Centralized Dust Collection / Powder Handling |
| Customization | Available as per Application & Customer Requirement |
Typical Applications
- Cement Silo Dust Collection
- Fly Ash Silo Dust Collection
- Ready-Mix Concrete (RMC) Plants
- Concrete Batching Plants
- Cement Bulker Unloading Systems
- Screw Conveyor Feeding Systems
- Cement Transfer Points
- Fly Ash Handling Systems
- Dry Mortar Plants
- Limestone & Mineral Powder Handling
- Industrial Bulk Powder Handling Systems
- Centralized Dust Collection Systems
Note:
Filtration area, blower motor power, airflow, filter media, compressed-air pressure,
pulse frequency, pulse duration, duct size and overall equipment dimensions may vary
according to material properties, dust loading, filling rate, plant layout and operating conditions.
Final specifications should be confirmed in the approved quotation or technical datasheet.
Enquire Now
Availability: In Stock – Contact us to confirm the required configuration, quantity and dispatch schedule.
Submit your inquiry and receive a prompt response from our technical team.
Frequently Asked Questions
1. What is a 25 filter ground mounted dust collector?
A 25 filter ground mounted dust collector is an industrial dust extraction system equipped with 25 filter elements, a top-mounted suction blower, automatic pulse jet filter cleaning and an integrated bottom dust collection hopper.
2. Where is a 25 filter dust collector commonly used?
It is commonly used for cement silos, fly ash silos, RMC plants, concrete batching plants, cement unloading systems, screw conveyor feeding points and industrial dry-powder handling applications.
3. Can the 25 filter dust collector be used for a cement silo?
Yes. A correctly selected dust collector can be used for cement silo venting, pneumatic cement filling, cement unloading and material-transfer applications. Final selection depends on airflow, filling rate, dust loading and system configuration.
4. Can the dust collector be used for fly ash?
Yes. Suitable filter media and system configuration can be selected for fly ash and other compatible fine dry powders according to the material characteristics and operating conditions.
5. What is the filtration area of the 25 filter dust collector?
The reference filtration area is approximately 35–50 m² depending on the selected filter element, filter media and final equipment configuration.
6. What filter media is used?
Polyester Spunbond is used in the reference configuration. Anti-static and PTFE-treated filter media can also be considered depending on dust characteristics and application requirements.
7. What is a pulse jet dust collector?
A pulse jet dust collector uses short controlled bursts of compressed air to remove accumulated dust from the filter elements. This allows the dust to fall into the collection hopper while helping maintain filtration performance.
8. How are the filter elements cleaned?
Compressed air stored in the air receiver tank is released through solenoid-operated pulse valves and the compressed-air manifold in short, sequential pulses to clean the filter elements.
9. Does the pulse jet dust collector require compressed air?
Yes. Compressed air is required for automatic pulse jet filter cleaning. Required pressure, air consumption, pulse duration and cleaning sequence depend on the final equipment design and operating conditions.
10. What is the function of the top-mounted blower?
The top-mounted industrial blower creates negative pressure and suction to draw dust-laden air into the dust collector. It also discharges filtered clean air from the clean-air chamber.
11. Does the blower clean the filter elements?
No. The blower is used for suction and clean-air discharge. The filter elements are cleaned separately by the compressed-air pulse jet system.
12. What components are used in the pulse jet cleaning system?
The pulse jet cleaning system typically includes an air receiver tank, solenoid-operated pulse valves, compressed-air manifold or blow pipes and the required automatic cleaning controls.
13. What is the blower motor power?
The reference configuration uses approximately a 3.2 kW industrial blower motor. Final motor power should be selected according to required airflow, pressure drop, ducting arrangement and application conditions.
14. What happens to dust removed from the filters?
Dust removed by the pulse jet cleaning action falls into the integrated bottom hopper. The collected material can then be discharged manually or through a suitable discharge valve depending on the system configuration.
15. Can one 25 filter dust collector be connected to multiple silos?
Yes. A centralized system can be engineered for multiple silos or dust collection points. Blower capacity, duct sizing and system airflow must be selected according to the number of simultaneously operating suction points.
16. What is the filtration efficiency?
The reference configuration can provide filtration efficiency up to approximately 99%, subject to filter media, particle characteristics, dust loading and operating conditions.
17. Is the 25 filter dust collector suitable for an RMC plant?
Yes. It can be used in RMC plants and concrete batching plants for cement and fly ash dust extraction where the selected airflow, filtration area and system capacity meet the application requirements.
18. Can the dust collector be customized?
Yes. R.A. Enterprises can customize filter media, filtration area, blower selection, inlet connections, ducting, hopper arrangement and other system parameters according to customer and plant requirements.
19. Do you manufacture 25 filter dust collectors in Pune?
Yes. R.A. Enterprises manufactures ground mounted pulse jet dust collectors in Pune, Maharashtra for cement silos, fly ash systems, RMC plants, batching plants and industrial bulk-material handling applications.
20. Do you supply ground mounted dust collectors across India?
Yes. R.A. Enterprises supplies industrial dust collectors and related bulk-material handling equipment for projects across Maharashtra and India, subject to project specifications and delivery requirements.