36 bag centralized dust collector for multiple silos – Pulse Jet Type
Product Overview
36 bag centralized dust collector for multiple silos – Pulse Jet Type from R.A. Enterprises, Pune, Maharashtra is designed for high-capacity dust extraction from cement silos, fly ash silos, RMC plants, concrete batching plants and industrial bulk-material handling systems.
The system incorporates 36 high-efficiency pleated cartridge filter elements, an integrated bottom dust collection hopper, a top-mounted industrial suction blower and an automatic compressed-air pulse jet filter cleaning system. This ground-mounted configuration provides convenient filter inspection and maintenance while supporting centralized dust extraction from one or multiple collection points.
The system can be engineered for multiple silos, screw conveyor feeding points, cement bulker unloading locations and material-transfer points using customized ducting and suction connections. Final airflow, filtration area, blower selection and duct sizing should be confirmed according to the number of suction points, simultaneous operation, dust characteristics and actual plant conditions.
Cleaning System:
Compressed-air pulse jet cleaning through an air receiver tank,
solenoid-operated pulse valves and compressed-air manifold.
The top-mounted blower is used for suction and clean-air discharge;
it is not used for filter cleaning.
Technical Specifications
Construction:
- Model: Ground Mounted Dust Collector – 36 Filter Configuration
- Centralized pulse jet dust collection system
- Heavy-duty ground-mounted industrial design
- Robust MS fabricated body with industrial powder-coated finish
- Integrated bottom hopper for dust collection and discharge
- Top-mounted industrial suction / exhaust blower
- Separate compressed-air pulse jet filter cleaning arrangement
- Suitable for cement, fly ash, micro silica and compatible fine dry powders
- Designed for industrial bulk-material handling applications
Filter System:
- 36 high-efficiency pleated cartridge filter elements
- Polyester Spunbond filter media
- Anti-static filter media option as per application
- PTFE-treated filter media option as per requirement
- Reference filtration efficiency: 99%
- Total filtration area: approximately 50–70 m² depending on filter media and configuration
- Automatic compressed-air pulse jet cleaning system
- Air receiver tank for compressed-air storage
- Solenoid-operated pulse valves for sequential filter cleaning
- Compressed-air manifold / blow pipe arrangement
- Easy filter inspection, servicing and replacement
Pulse Jet Cleaning System:
- Compressed-air receiver tank
- Solenoid-operated pulse valves
- Compressed-air manifold / blow pipes
- Sequential pulse cleaning of filter elements
- Short compressed-air pulses dislodge accumulated dust from the filter surface
- Dislodged dust falls directly into the integrated bottom hopper
- Automatic cleaning cycle suitable for continuous industrial operation
Blower Motor – Top Mounted:
- Blower Function: Suction / negative-pressure generation and clean-air discharge
- Motor Power: 3.2 kW
- Motor Speed: 2800–3000 RPM
- Power Supply: 415 V, 3 Phase
- Protection Class: IP55 / IP65
- Motor Type: TEFC Industrial Motor
- Designed for continuous industrial dust extraction duty
Operating Principle:
The top-mounted industrial suction blower creates negative pressure inside the dust collector and draws dust-laden air from connected cement silos, fly ash silos, screw conveyors, cement bulker unloading points or other material-transfer locations into the filter chamber.
Dust particles are captured on the surface of the 36 pleated cartridge filter elements. Filtered air passes through the filter elements into the clean-air chamber and is then discharged to atmosphere through the top-mounted suction blower.
During operation, accumulated dust is periodically removed from the filter elements by the compressed-air pulse jet cleaning system. Compressed air stored in the receiver tank is released through solenoid-operated pulse valves and the air manifold in short, controlled pulses. These pulses dislodge accumulated dust from the filter surface.
The cleaned-off dust falls into the integrated bottom hopper, from where it can be discharged manually or through a suitable butterfly valve, rotary valve or other discharge arrangement depending on the application.
Key Features
- High-capacity 36-filter centralized dust collection system
- Automatic compressed-air pulse jet filter cleaning
- Air receiver tank with solenoid-operated pulse valves
- Compressed-air manifold for efficient sequential filter cleaning
- Top-mounted industrial suction blower
- Large filtration area for higher dust-handling requirements
- Strong negative pressure and effective dust recovery
- Ground-mounted configuration for convenient maintenance access
- Heavy-duty MS fabricated construction
- Integrated dust collection hopper
- Easy cartridge filter inspection and replacement
- Suitable for continuous industrial dust extraction
- Customizable inlet, outlet and ducting connections
- Suitable for single-point and centralized multi-point dust collection
Applications
- Cement Silo Dust Collection
- Fly Ash Silo Dust Collection
- Ready-Mix Concrete (RMC) Plants
- Concrete Batching Plants
- Cement Bulker Unloading Systems
- Screw Conveyor Feeding Systems
- Cement Transfer Points
- Fly Ash Handling Systems
- Micro Silica Handling Systems
- Dry Mortar Plants
- Limestone Powder Handling
- Mineral Powder Processing Plants
- Industrial Bulk Powder Handling Systems
- Centralized Dust Collection Systems
- Conveyor and Material Transfer Point Dust Extraction
Benefits
- Helps control airborne dust during cement and bulk-material handling operations
- 36-filter configuration provides increased filtration area
- Pulse jet cleaning supports efficient filter performance during operation
- Suitable for higher airflow and dust-loading applications
- Ground-level installation simplifies inspection and maintenance
- Helps reduce material loss during unloading and transfer
- Improves cleanliness around silos and batching plants
- Automatic filter cleaning helps reduce manual maintenance
- Easy filter access helps reduce maintenance time
- Suitable for centralized multi-point dust collection arrangements
- Can be customized according to plant layout and operating requirements
Why Choose R.A. Enterprises?
- Ground mounted pulse jet dust collector manufacturer in Pune, Maharashtra
- Manufacturer of industrial silo dust collection systems
- Dust collectors for cement silos, fly ash silos and RMC plants
- 14 Filter, 25 Filter, 36 Filter and customized dust collector configurations
- Pulse jet cleaning systems with air receiver, valves and manifold arrangements
- Customized filtration, hopper and duct connection arrangements
- Industrial fabrication and bulk material handling expertise
- Dust collector filter elements and silo accessories available
- Technical support for dust collector selection and integration
- Supply support for industrial projects across India
Note: Filtration area, filter media, blower performance, airflow, compressed-air pressure, pulse sequence, duct size, connection sizes and overall equipment dimensions may vary according to dust characteristics, plant layout and project operating requirements. Final technical specifications should be confirmed in the approved quotation or technical datasheet.
Technical Specification – 36 Filter Ground Mounted Pulse Jet Dust Collector
| Parameter | Technical Specification |
|---|---|
| Product Name | 36 Filter Centralized Dust Collector for Multiple Cement Silos |
| Model / Configuration | 36 Filter Configuration |
| Dust Collector Type | Ground Mounted Pulse Jet Dust Collector |
| Installation Type | Ground Mounted |
| Typical Application | Cement, Fly Ash, Micro Silica & Compatible Fine Dry Powders |
| Dust Collector Body | Heavy-Duty MS Fabricated Construction |
| Surface Finish | Powder-Coated / Industrial Corrosion-Resistant Finish |
| Dust Collection Arrangement | Integrated Bottom Hopper |
| Number of Filter Elements | 36 Nos. |
| Filter Type | Pleated Cartridge Filter Elements |
| Filter Media | Polyester Spunbond |
| Optional Filter Media | Anti-Static / PTFE – As per Application |
| Total Filtration Area | Approx. 50–70 m² – Depending on Filter Media & Configuration |
| Reference Filtration Efficiency | 99% – Subject to Filter Media, Dust Characteristics & Operating Conditions |
| Filter Cleaning System | Automatic Compressed-Air Pulse Jet Cleaning System |
| Compressed-Air Receiver | Integrated Air Receiver Tank for Pulse Jet Cleaning |
| Pulse Valves | Solenoid-Operated Pulse Valves |
| Cleaning Manifold | Compressed-Air Manifold / Blow Pipe Arrangement |
| Cleaning Method | Sequential Short-Duration Compressed-Air Pulses |
| Blower Function | Suction / Negative-Pressure Generation and Clean-Air Discharge |
| Blower Arrangement | Top Mounted Industrial Suction Blower |
| Blower Motor Power | 3.2 kW |
| Motor Speed | 2800–3000 RPM |
| Power Supply | 415 V, 3 Phase |
| Motor Type | TEFC Industrial Motor |
| Motor Protection Class | IP55 / IP65 |
| Filter Access | Easy Access for Inspection, Cleaning & Replacement |
| Dust Discharge | Bottom Hopper – Manual / Discharge Valve Arrangement |
| Inlet Connection | Customized as per Ducting & Plant Layout |
| Clean Air Outlet | Through Top-Mounted Suction Blower |
| Operating Duty | Suitable for Continuous Industrial Dust Collection |
| System Integration | Silo Venting / Centralized Dust Collection / Material Transfer / Powder Handling |
| Customization | Available as per Application & Customer Requirement |
Typical Applications
- Cement Silo Dust Collection
- Fly Ash Silo Dust Collection
- Ready-Mix Concrete (RMC) Plants
- Concrete Batching Plants
- Cement Bulker Unloading
- Screw Conveyor Feeding Systems
- Micro Silica Handling
- Dry Mortar Plants
- Limestone & Mineral Powder Handling
- Industrial Bulk Powder Handling Systems
- Centralized Multi-Silo Dust Collection Systems
Note:
Filtration area, filter media, blower performance, airflow, compressed-air pressure,
pulse frequency, cleaning sequence, duct size and overall dimensions may vary according
to material properties, dust loading, conveying rate, plant layout and operating conditions.
Final specifications shall be confirmed in the approved quotation or technical datasheet.
Enquire Now
Availability: In Stock – Contact us to confirm the required ducting configuration, number of connected silos, quantity and dispatch schedule.
Submit your inquiry and receive a prompt response from our technical team.
Frequently Asked Questions
1. What is a 36 filter ground mounted dust collector?
A 36 filter ground mounted dust collector is an industrial dust extraction system
equipped with 36 filter elements, a suction blower, pulse jet cleaning system and
bottom dust collection hopper. It is suitable for cement silos, fly ash silos,
RMC plants and centralized dust collection applications.
2. What does 36 filter dust collector mean?
It means that the dust collector is equipped with 36 individual filter elements.
In this configuration, pleated cartridge filter elements are used to provide
a large filtration area for higher airflow and dust-loading applications.
3. How does a 36 filter ground mounted dust collector work?
The top-mounted suction blower creates negative pressure and draws dust-laden air
into the filter chamber. Dust is captured by the filter elements while clean air
passes into the clean-air chamber and is discharged through the blower.
4. How are the filter elements cleaned?
The filters are automatically cleaned using compressed-air pulse jet cleaning.
Compressed air stored in the receiver tank is released through solenoid-operated
pulse valves and the air manifold in short pulses that remove accumulated dust
from the filter surface.
5. What is a pulse jet dust collector?
A pulse jet dust collector uses short bursts of compressed air to clean the filter
elements. The pulse removes accumulated dust from the filter surface and allows
the dust to fall into the collection hopper.
6. What is the function of the top-mounted blower?
The top-mounted industrial blower creates the suction or negative pressure required
to draw dust-laden air through the dust collector. It also discharges filtered
clean air from the clean-air chamber.
7. Does the blower clean the filter elements?
No. In this configuration, the blower is used for suction and clean-air discharge.
Filter cleaning is performed separately by the compressed-air pulse jet system.
8. What components are used in the pulse jet cleaning system?
The pulse jet cleaning arrangement typically includes a compressed-air receiver tank,
solenoid-operated pulse valves, compressed-air manifold or blow pipes and the
required control arrangement for sequential cleaning.
9. Can the dust collector be used for cement silos?
Yes. The system is suitable for cement silo dust collection, silo venting,
cement transfer points and centralized dust extraction in concrete batching
and RMC plants.
10. Can it be used for fly ash?
Yes. Appropriate filter media and system design can be selected for fly ash
and other compatible fine dry powders depending on material characteristics
and operating conditions.
11. Can one 36 filter dust collector be connected to multiple silos?
Yes. The unit can be engineered as a centralized dust collection system for
multiple silos or material-transfer points. Final blower capacity, ducting
and airflow must be selected according to the number of simultaneous suction points.
12. What is the filtration area?
The reference filtration area for this configuration is approximately
50–70 m² depending on the selected filter elements, filter media and system configuration.
13. What filter media is available?
Polyester Spunbond filter media is used in the standard configuration.
Anti-static and PTFE-treated filter media can be considered depending
on the application.
14. What is the filtration efficiency?
The reference filtration efficiency is approximately 99%, subject to
the selected filter media, particle characteristics, dust loading and operating conditions.
15. What motor is used in the 36 filter dust collector?
The current configuration uses a 3.2 kW TEFC industrial motor with a typical
speed of 2800–3000 RPM and 415 V, 3-phase power supply.
16. What are the advantages of a 36 filter configuration?
A 36 filter configuration provides increased filtration area, supports higher
dust-loading requirements, allows centralized dust extraction and provides
convenient ground-level access for filter maintenance.
17. Is the system suitable for RMC and batching plants?
Yes. It can be used for RMC plants, concrete batching plants, cement silos,
fly ash silos, screw conveyor feeding points and cement bulker unloading systems.
18. Can the dust collector be customized?
Yes. R.A. Enterprises can customize the inlet connections, ducting,
hopper discharge arrangement, filter media and overall system configuration
according to plant layout and application requirements.
19. Do you manufacture 36 filter dust collectors in Pune?
Yes. R.A. Enterprises manufactures industrial ground mounted dust collectors
and silo dust collection systems in Pune, Maharashtra for cement, fly ash,
RMC and bulk-material handling applications.
20. Do you supply dust collectors across India?
Yes. R.A. Enterprises supplies industrial dust collectors and related equipment
for projects across Maharashtra and other locations in India, subject to
project requirements and delivery feasibility.